A dedicated manufacturing ERP framework engineered for ready-mix plants, precast yards, and discrete production facilities requiring strict recipe adherence, silo telematics, and automated dispatch reconciliation.
Four core operational pillars unified into one live supervisory engine:
Strictly locks mix designs, moisture corrections, and additive thresholds before work orders hit batching lines. Reduces off-spec wastage and keeps batches within customer specifications across standard, high-performance, and self-compacting grades.
Syncs customer pour orders directly to plant batch queues and transit mixer manifests in real time, preventing slump degradation and site waiting queues.
Instant stock deduction of cement, aggregates, and liquid additives at the exact moment of batch discharge, updating material lead times immediately.
Generates tamper-proof digital delivery notes with automated minimum short-load surcharges, site waiting time fees, and immediate consolidated billing linked directly to customer credit limits.
Automated Gross and Tare weighment capture with zero manual keystroke intervention.
Seamless bi-directional recipe and mix parameter transfer directly with plant SCADA/PLC units.
Real-time mixer geofencing, journey progress, and drum rotation monitoring to prevent concrete setting.
Digital delivery note sign-off on rugged handheld tablets with instant geotagged proof of pour.
These four core iBA ERP+ modules deploy together to power this industry blueprint:
Mix design formulation, dynamic BOM trees, and batch execution.
Bulk material storage, silo capacity monitoring, and zone tracking.
Transit mixer uptime, preventative repair schedules, and fuel logs.
Job-level yield costing, automated DN billing, and GCC VAT.
Book a 30-minute tailored walkthrough configured for ready-mix recipe controls, silo depletion, and fleet dispatch across Oman & GCC.